+8615011923789
Industrial Internet Cabling for New Energy Vehicle Intelligent Manufacturing Base in South China
Case 4: Industrial Internet Cabling for New Energy Vehicle Intelligent Manufacturing Base in South China
(Corresponding Solution: Industrial Internet Anti-Interference & High-Stability Cabling Solution)
Project Name: Intelligent Manufacturing Base for Complete New Energy Vehicles in South China (including stamping, welding, painting, final assembly workshops and battery PACK workshop)
Project Background: Covering a factory area of 300,000 square meters, it is equipped with more than 2,000 sets of production equipment, over 500 robots and 200 visual inspection stations. It runs mainstream protocols including Profinet, EtherCAT and Modbus, requiring zero packet loss, low latency and 7×24-hour continuous operation.
Core Challenges: Severe EMI interference from frequency converters and motors, oil contamination, dust and mechanical vibration, operating temperature ranging from -20℃ to +60℃, protocol compatibility and redundant fault tolerance design.
Dingliang Solutions
- Industrial cables: Cat7 double-shielded cables with aluminum foil and braided mesh structure, boosting anti-interference performance by over 300%.
- Special sheaths: Oil-resistant, acid & alkali-resistant, UV-proof and LSZH materials applicable to wide temperature ranges.
- Connectors: M12 X-code 8-core Gigabit connectors and metal shielded RJ45 connectors with IP67 rating, shockproof and anti-loosening.
- Separated wiring slots for strong and weak current with spacing over 20cm, single-point grounding and redundant links to eliminate interference caused by ground potential difference.
Implementation Results
- Zero packet loss of control signals with latency below 1.2ms, realizing accurate robot linkage and fluent visual inspection operation.
- Network failures are reduced by 82%, cutting production line downtime by 70%.
- The full-link system passes industrial-grade Fluke testing, winning the title of Annual Excellent Supplier awarded by the client.
Tags: Industry 4.0 | Strong Anti-interference | EtherCAT/Profinet | Intelligent Manufacturing
Related Solutions
Global AI Computing Power & Big Data Center Cabling Solutions
A high-density, high-bandwidth, low-latency cabling solution tailored for ultra-large-scale AI clusters, high-performance computing (HPC), and cloud data centers, enabling smooth full-generation evolution from 400G/800G to 1.6T.
5G-A / 6G New-Generation Communication Infrastructure Cabling Solutions
A full-stack fronthaul/midhaul/backhaul cabling solution tailored for 5G-A enhancements, 6G integrated communication-sensing networks, and space-air-ground integrated networks, supporting ultra-low latency, ultra-large bandwidth, and ubiquitous connectivity.
Overseas High-end Intelligent Building Generic Cabling Solution
An internationally-standardized, full-scenario integrated and long-term evolvable generic cabling solution designed for overseas Grade A office buildings, five-star hotels, commercial complexes and smart parks.
Industrial Internet Anti-Interference & High-Stability Cabling Solution
An industrial-grade cabling solution with strong anti-interference, high stability, and long service life, designed for smart manufacturing, smart factories, and Industry 4.0. It is suitable for scenarios with dense frequency converters, motors, and high-frequency equipment.
One-Stop Supply Solution for Cross-Border Large-Scale Engineering Projects
A one-stop supply solution tailored for overseas large-scale projects such as EPC, infrastructure, energy, mining, and park construction, covering full-category cabling products, cross-border logistics, localized delivery, and full-cycle services.
Contact
E-mail:liuli@dlbright.cn
Phone:+86-18102758525
Address:3rd Floor, Building 2, Fuyingda Science and Technology Industrial Park, No. 9-Kechuang Avenue, Lilin Town, Zhongkai High-tech Zone, Huizhou City, Guangdong Province
©2026 GUANGDONG DINGLIANG ELECTRONIC TECHNOLOGY
Business license